Materials

With the continuous development of green energy, society is increasingly demanding advanced energy storage devices. Manganese-based asymmetric supercapacitors (ASCs) can deliver high energy density while possessing high power density. However, the structural instability hampers the wider application of manganese dioxide in ASCs. A novel MnO₂-based electrode material was designed in this study. We synthesized a MnO₂/carbon cloth electrode, CC@NMO, with NH₄⁺ ion pre-intercalation through a one-step hydrothermal method. The pre-intercalation of NH₄⁺ stabilizes the MnO₂ interlayer structure, expanding the electrode stable working potential window to 0–1.1 V and achieving a remarkable mass specific capacitance of 181.4 F g⁻¹. Furthermore, the ASC device fabricated using the CC@NMO electrode and activated carbon electrode exhibits excellent electrochemical properties. The CC@NMO//AC achieves a high energy density of 63.49 Wh kg⁻¹ and a power density of 949.8 W kg⁻¹. Even after cycling 10,000 times at 10 A g⁻¹, the device retains 81.2% of its capacitance. This work sheds new light on manganese dioxide-based asymmetric supercapacitors and represents a significant contribution for future research on them. Full article

Corrosion protection technologies based on waterborne paints have become increasingly popular as steel structure protection, which implies the need to determine relevant assessment methods considering the conditions of use and product-specific characteristics. This study attempts to evaluate the fitness of standard corrosion protection weathering methods and an original cyclic test for verifying the resistance of waterborne acrylic coatings to environmental conditions. Changes to the properties of artificially weathered coatings were analysed with reference to those observed during exposure in natural conditions. The degree of coating degradation after exposure to neutral salt spray and condensation humidity was determined to significantly exceed the changes observed in natural conditions. An original cyclic test caused changes in the appearance, microstructure, FT-IR spectrum and utility properties of the coatings, such as thickness, colour, hardness, adhesion and impedance, similar to those observed in the natural environment. The results confirm that the programming direction of waterborne coatings artificial weathering tests is adequate and promising. Full article

The dynamic mechanical behavior and cushioning performance of honeycomb sandwich panels, which are extensively employed in product cushioning packaging due to their exceptional energy absorption capabilities, were examined using a combination of experimental and numerical methods. Several factors, such as maximum acceleration–static stress, cushioning coefficient–static stress, and other curves, were analyzed under various impact conditions. The simulated stress–strain, deformation modes, cushioning coefficients, and other parameters demonstrate consistency with the experimental results. The acceleration, maximum compression, and cushioning coefficient obtained from the experiment and simulation calculation were 30.68 g, 15.44 mm, and 2.65, and 31.96 g, 14.91 mm, and 2.79, respectively. The results indicate that all error values were less than 5%, confirming the precision and reliability of the model. Furthermore, the model was utilized to simulate and predict the cushioning performance of honeycomb sandwich panels with different cell structures and paper thicknesses. These results provide a solid basis for enhancing the design of subsequent honeycomb element structures. Full article

The properties of recycled post-consumer rigid polyethylene packaging waste were studied, using sorted waste washed in the laboratory with water alone and with added detergent, and compared with large-scale high-intensity washed flakes. The washed flakes were compounded using three different temperature profiles in a twin-screw extruder and then injection molded. A higher compounding temperature reduced the thermo-oxidative stability, the average molecular mass, and the viscosity of the samples. Rheological measurements suggested that changes in chain branching occurred at different compounding temperatures. The strength and the elongation at break were also influenced by the compounding temperature in both the molten and solid states. Detergent washing maintained the thermo-oxidative stability in contrast to washing with water. The large-scale washed samples had a relatively high thermo-oxidative stability, a higher melt elasticity, and a lower elongation at break in both the molten and solid states than the laboratory-scale washed samples. The thermal properties, melt elasticity, Young’s modulus, yield stress, and yield strain of the samples were not, however, significantly affected by either the compounding temperature or the washing medium and intensity. The results indicated that recycled post-consumer rigid polyethylene packaging waste has properties that can support further applications in new products. Full article

Medium-carbon, high-strength steels are widely used in the field of hydrogen energy because of their good mechanical properties, and they can be readily tailored by heat treatment processes such as the normalizing–tempering (N&T) and quenching–tempering (Q&T) methods. The hydrogen embrittlement (HE) susceptibility of a medium-carbon, high-strength steel was investigated utilizing microstructural characterization with scanning electron microscopy (SEM), the electron backscatter diffraction (EBSD) technique, and transmission electron microscopy (TEM). A study was also conducted on the steel’s hydrogen transport behavior as affected by the N&T and Q&T treatments. The steel contained more hydrogen traps, such as dislocations, grain boundaries, lath boundaries, and carbide interfaces, after the Q&T process, which was associated with a lower HE sensitivity when comparing the two treatments. In comparison, the N&T process produced larger-size and lesser-density carbides distributed along the grain boundaries, and this resulted in a relatively higher HE susceptibility, as revealed by the slow-strain-rate tensile (SSRT) tests of the hydrogen-charged steels and by the fractographic study of the fracture surface. Full article

The extruded Mg–6Bi alloy and Mg–6Bi–1Ag alloy subjected to extrusion at 300 °C with the extrusion ratio of 25:1 and die-exit speed of 2 m/min were used to investigate microstructure characteristics and mechanical behavior. The experimental results demonstrate that the bimodal microstructure, composed of coarse dynamic unrecrystallized (unDRXed) grains and fine dynamic recrystallized (DRXed) grains, was obtained after extrusion. The Ag addition can obviously promote dynamic recrystallization and average grain size. It also indicates that the dynamic precipitation is significantly promoted by Ag addition during extrusion, obtaining more fraction of the Mg₃Bi₂ precipitates. Moreover, the extruded Mg–6Bi–1Ag alloy has a high tensile yield strength of 304 ± 2.0 MPa, which is increased by 19% compared to the extruded Mg–6Bi alloy, and elongation of 11.0 ± 1.7%, almost the same as 11.9 ± 0.9% of the extruded Mg–6Bi alloy. This result also shows that the extruded Mg–6Bi–1Ag alloy exhibits better strain hardening capacity. Therefore, Ag exhibits an effective role in promoting dynamic recrystallization and dynamic precipitation, resulting in the enhancement of strength and strain hardening capacity of the extruded Mg–6Bi–1Ag alloy, as well as keeping high ductility. Full article

In this paper, the electrothermal coupling model of metal oxide resistive random access memory (RRAM) is analyzed by using a 2D axisymmetrical structure in COMSOL Multiphysics simulation software. The RRAM structure is a Ti/HfO₂/ZrO₂/Pt bilayer structure, and the SET and RESET processes of Ti/HfO₂/ZrO₂/Pt are verified and analyzed. It is found that the width and thickness of CF1 (the conductive filament of the HfO₂ layer), CF2 (the conductive filament of the ZrO₂ layer), and resistive dielectric layers affect the electrical performance of the device. Under the condition of the width ratio of conductive filament to transition layer (6:14) and the thickness ratio of HfO₂ to ZrO₂ (7.5:7.5), Ti/HfO₂/ZrO₂/Pt has stable high and low resistance states. On this basis, the comparison of three commonly used RRAM metal top electrode materials (Ti, Pt, and Al) shows that the resistance switching ratio of the Ti electrode is the highest at about 11.67. Finally, combining the optimal conductive filament size and the optimal top electrode material, the I-V hysteresis loop was obtained, and the switching ratio R_off/R_on = 10.46 was calculated. Therefore, in this paper, a perfect RRAM model is established, the resistance mechanism is explained and analyzed, and the optimal geometrical size and electrode material for the hysteresis characteristics of the Ti/HfO₂/ZrO₂/Pt structure are found. Full article

Sub-micro dislocation cellular structures formed during rapid solidification break the strength–ductility trade-off in laser powder bed fusion (LPBF)-processed 316L stainless steel through high-density dislocations and segregated elements or precipitates at the cellular boundaries. The high-density dislocation entangled at the cellular boundary accommodates solidification strains among the cellular structures and cooling stresses through elastoplastic deformation. Columnar grains with cellular structures typically form along the direction of thermal flux. However, the ultra-low misorientations between the adjacent cellular structures and their interactions with the cellular boundary formation remain unclear. In this study, we revealed the ultra-low misorientations between the cellular structures in LPBF-processed 316L stainless steel using conventional electron backscatter diffraction (EBSD), transmission Kikuchi diffraction (TKD), and transmission electron microscopy (TEM). The conventional EBSD and TKD analysis results could provide misorientation angles smaller than 2°, while the resolution mainly depends on the specimen quality and scanning step size, and so on. A TEM technique with higher spatial resolution provides accurate information between adjacent dislocation cells with misorientation angles smaller than 1°. This study presents evidence that the TEM method is the better and more precise analytical method for the misorientation measurement of the cellular structures and provides insights into measuring the small misorientation angles between adjacent dislocation cells and nanograins in nanostructured metals and alloys with ultrafine-grained microstructures. Full article

The electro-optical properties of methyl silicone oils with viscosities ranging from 10 to 10,000 cSt have been studied extensively to verify their suitability as immersion liquids. Immersion liquids are often used in nonlinear optics to protect hygroscopic crystals from moisture, reduce multiple reflections, and protect against electrical breakdown. However, the lack of experimental data makes it difficult to select an optimal liquid that does not exhibit a significant electro-optical Kerr effect in the fringing electric field around the electrodes on the crystal. Electro-optical measurements were performed using an improved dynamic polarimetric method, which compensates for the measurement errors caused by inaccurate positioning of the electro-optical modulator’s operating point on its transmission characteristics. The values of the Kerr coefficient ranged from −8.83 × 10⁻¹⁶ to −6.79 × 10⁻¹⁶ m V⁻² for all oil samples, at temperatures from 25 to 80 °C and frequencies from 67 to 1017 Hz. These exceptionally low values, together with a low dielectric constant, very good transparency, and high chemical stability, make methyl silicone oils highly suitable as immersion liquids. The Kerr coefficient and other electro-optical coefficients increased with increasing temperature. This unusual result cannot be adequately explained by Buckingham’s molecular theory of the Kerr effect. Full article

The exceptional corrosion resistance and combined physical and chemical self-cleaning capabilities of superhydrophobic photocatalytic coatings have sparked significant interest among researchers. In this paper, we propose an economical and eco-friendly superhydrophobic epoxy resin coating that incorporates SiO₂@CuO/HDTMS nanoparticles modified with Hexadecyltrimethoxysilane (HDTMS). The application of superhydrophobic coatings effectively reduces the contact area between the metal surface and corrosive media, leading to a decreased corrosion rate. Additionally, the incorporation of nanomaterials, exemplified by SiO₂@CuO core–shell nanoparticles, improves the adhesion and durability of the coatings on aluminum alloy substrates. Experimental data from Tafel curve analysis and electrochemical impedance spectroscopy (EIS) confirm the superior corrosion resistance of the superhydrophobic modified aluminum alloy surface compared to untreated surfaces. Estimations indicate a significant reduction in corrosion rate after superhydrophobic treatment. Furthermore, an optical absorption spectra analysis of the core–shell nanoparticles demonstrates their suitability for photocatalytic applications, showcasing their potential contribution to enhancing the overall performance of the coated surfaces. This research underscores the promising approach of combining superhydrophobic properties with photocatalytic capabilities to develop advanced surface modification techniques for enhanced corrosion resistance and functional properties in diverse industrial settings. Full article

Polymers are essential in several sectors, yet some applications necessitate surface modification. One practical and eco-friendly option is non-thermal plasma exposure. The present research endeavors to examine the impacts of dielectric barrier discharge atmospheric pressure plasma on the chemical composition and wettability properties of acrylonitrile butadiene styrene surfaces subject to the action of additive manufacturing. The plasma source was produced by igniting either helium or argon and then adjusted to maximize the operational conditions for exposing polymers. The drop in contact angle and the improvement in wettability after plasma exposure can be due to the increased oxygen-containing groups onto the surface, together with a reduction in carbon content. The research findings indicated that plasma treatment significantly improved the wettability of the polymer surface, with an increase of up to 60% for both working gases, while the polar index increased from 0.01 up to 0.99 after plasma treatment. XPS measurements showed an increase of up to 10% in oxygen groups at the surface of He–plasma-treated samples and up to 13% after Ar–plasma treatment. Significant modifications were observed in the structure that led to a reduction of its roughness by 50% and also caused a leveling effect after plasma treatment. A slight decrease in the glass and melting temperature after plasma treatment was pointed out by differential scanning calorimetry and broadband dielectric spectroscopy. Up to a 15% crystallinity index was determined after plasma treatment, and the 3D printing process was measured through X-ray diffraction. The empirical findings encourage the implementation of atmospheric pressure plasma-based techniques for the environmentally sustainable manipulation of polymers for applications necessitating higher levels of adhesion and specific prerequisites. Full article

The deteriorated plasticity arising from the insoluble precipitates may lead to cracks during the rolling of FeCrAl alloys. The microstructure evolution and hot deformation behavior of an FeCrAl alloy were investigated in the temperature range of 750–1200 °C and strain rate range of 0.01–10 s⁻¹. The flow stress of the FeCrAl alloy decreased with an increasing deformation temperature and decreased strain rate during hot working. The thermal deformation activation energy was determined to be 329.49 kJ/mol based on the compression test. Then, the optimal hot working range was given based on the established hot processing maps. The hot processing map revealed four small instability zones. The optimal working range for the material was identified as follows: at a true strain of 0.69, the deformation temperature should be 1050–1200 °C, and the strain rate should be 0.01–0.4 s⁻¹. The observation of key samples of thermally simulated compression showed that discontinuous dynamic recrystallization started to occur with the temperate above 1000 °C, leading to bended grain boundaries. When the temperature was increased to 1150 °C, the dynamic recrystallization resulted in a microstructure composed of fine and equiaxed grains. Full article

During the power operation of the primary loop of a water cooled–water moderated energy reactor (WWER), the water chemistry evolves from a high-boron high-potassium composition to significantly lower concentrations of both constituents at the end of a campaign, and the Li concentration reaches ca. 0.7–0.9 ppm. In the present paper, the effect of primary water chemistry evolution during operation on the corrosion rate and conduction mechanism of oxides on Alloy 690 is studied by in situ impedance spectroscopy at 300 °C/9 MPa during 1-week exposures in an autoclave connected to a re-circulation loop. At the end of exposure, the samples were anodically polarized at potentials −0.8 to −0.1 V vs. SHE to evaluate the stability of the passive oxide. Simultaneously exposed samples of Alloy 690 were subsequently analyzed by XPS to estimate the thickness and in-depth composition of oxides. Impedance data were quantitatively interpreted using the mixed-conduction model (MCM) for oxide films. The effect of water chemistry evolution on the corrosion rate and conduction mechanism in the oxide on Alloy 690 in a primary coolant is discussed based on the obtained parameters. Full article

Selective laser sintering (SLS) is one of the most well-regarded additive manufacturing (AM) sub-processes, whose popularity has been increasing among numerous critical and demanding industries due to its capabilities, mainly manufacturing parts with highly complex geometries and desirable mechanical properties, with potential to replace other, more expensive, conventional processes. However, due to its various underlying multi-physics phenomena, the intrinsic complexity of the SLS process often hampers its industrial implementation. Such limitation has motivated academic interest in obtaining better insights into the process to optimize it and attain the required standards. In that regard, the usual experimental optimization methods are time-consuming and expensive and can fail to provide the optimal configurations, leading researchers to resort to computational modeling to better understand the process. The main objective of the present work is to develop a computational model capable of simulating the SLS process for polymeric applications, within an open-source framework, at a particle-length scale to assess the main process parameters’ impact. Following previous developments, virgin and used polymer granules with different viscosities are implemented to better represent the actual process feedstock. The results obtained agree with the available experimental data, leading to a powerful tool to study, in greater detail, the SLS process and its physical parameters and material properties, contributing to its optimization. Full article

Gold-plated substrate is widely used in sintering with silver paste because of its high conductivity, stability, and corrosion resistance. However, due to massive interdiffusion between Ag and Au atoms, it is challenging for sintered Ag-Au joints to maintain high reliability. In order to study the effect of grain structure of gold plating layer on the environmental reliability of sintered Ag-Au joints, we prepared four substrates with different gold structures. In addition to the original gold structure (Au substrate), other gold structures were obtained by heat treatment at temperatures of 150 °C (Au-150 substrate), 250 °C (Au-250 substrate), and 350 °C (Au-350 substrate) for 1 h. Compared with the other three gold substrates, the sinter jointed on the Au-350 substrate obtained the highest shear strength. By analyzing the grain structure of the gold plating layer, it is found that the average grain size of the Au-350 substrate is the largest, and the proportion of low-angle grain boundaries is less. Few grain boundaries have a positive impact on inhibiting the excessive diffusion of Ag atoms and improving the bonding performance of the joint. Based on the above study, we further evaluated the environmental reliability of sintered joints. In 150 °C high-thermal storage, the interdiffusion of Ag and Au in the sintered joint on the Au-350 substrate was restricted, retaining stronger bonding until 200 h. In a hygrothermal environment of 85 °C/85% RH, the shear strength of the sintered Ag-Au joint with the Au-350 substrate maintained above 40.2 MPa during 100 h aging. The results indicated that the sintered Ag-Au joint on the Au-350 substrate with the largest grain size has superior high thermal reliability and hygrothermal reliability. Full article

Ultra-high performance concrete (UHPC) with excellent durability has broad application prospects in improving the durability of reinforced concrete (RC) structures. To clarify the influence of freeze–thaw cycles on the axial compression performance of UHPC-RC composite columns, axial compression tests were carried out on composite columns with different cycles (0, 100, 200, 300 cycles) and stirrup spacing (35, 70, 105 mm). The results showed that the UHPC shell did not fall off when the composite column was destroyed, even in the freeze–thaw environment. Under the action of freeze–thaw cycles, the peak load $N_{u,t}$ and initial elastic modulus $E$ of the composite column decreased, but the ductility coefficient $\mu$ increased. Increasing the stirrup spacing could significantly improve the ductility of the composite column. After 100 freeze–thaw cycles, the ductility coefficient $\mu$ of the 35 mm stirrup spacing specimen was 112.6% higher than that of the 105 mm specimen. A prediction model for the bearing capacity of UHPC-RC composite columns under freeze–thaw cycles was established, and the predicted results were in good agreement with the experimental results. This study lays a theoretical and experimental foundation for the application and design of UHPC-RC composite columns in the freeze–thaw environment. Full article

Additive manufacturing offers greater flexibility in the design and fabrication of structural components with complex shapes. However, the use of additively manufactured parts for load-bearing structural applications, specifically involving cyclic loading, requires a thorough investigation of material fatigue properties. These properties can be affected by many factors, including residual stresses and crack tip shielding mechanisms, which can be very different from those of conventionally manufactured materials. This research focuses on super duplex stainless steels (SDSSs) fabricated with wire arc additive manufacturing (WAAM) and investigates their fatigue crack growth rates and the net effect of crack tip shielding mechanisms. Using the compliance-based method, we measured crack tip opening loads in compact tension (CT) specimens with cracks propagating longitudinally and transversely to the WAAM deposition direction. It was found that fatigue crack growth rates were very similar in both directions when correlated by the effective stress intensity factor range. However, the differences in crack tip opening loads explain a quite significant influence of the deposition direction on the fatigue life. Full article

This study investigates the feasibility of utilizing recycled plastic waste as a partial substitute for sand in concrete production. Reprocessing used plastic items or materials involves collecting, cleaning, shredding, and melting, resulting in reprocessed plastic particles. Incorporating these recycled plastic particles into concrete addresses environmental concerns related to plastic disposal and the growing scarcity and increasing cost of natural sand. To evaluate the sand replacement capacity of recycled plastic, four types of mixtures were created with varying levels of recycled plastic replacement (5%, 10%, 15%, and 20%). All mixtures maintained a water-to-binding ratio of 0.55 and were tested at 7, 28, and 56 days. The testing regimen encompassed determining the slump value, density, compressive strength, tensile strength, and resistance to freezing and thawing. The findings revealed that replacing sand in the concrete mix with recycled plastic enhanced workability, which was attributed to the hydrophobic nature of the plastic particles. However, both compressive and tensile strength exhibited a declining trend. Additionally, after undergoing multiple freezing and thawing cycles, the concrete mix exhibited poor durability properties and brittleness. These issues may arise due to factors such as incompatibility, non-uniformity, reduced cohesion, and the lower density of plastic particles. Full article

In order to enhance the quality of diamond composite materials, this work employs a Cu-Co-Fe and Ni-Cr-Cu pre-alloyed powder mixture as a transition layer, and utilizes laser-welding technology for saw blade fabrication. By adjusting the laser-welding process parameters, including welding speed and welding power, well-formed welded joints were achieved, and the microstructure and mechanical properties of the welded joints were investigated. The results demonstrate that the best welding performance was achieved at a laser power of 1600 W and a welding speed of 1400 mm/min, with a remarkable tooth engagement strength of up to 819 MPa. The fusion zone can be divided into rich Cu phase and rich Fe phase regions, characterized by coarse grains without apparent preferred orientation. The microstructure of the heat-affected zone primarily consists of high-hardness brittle quenched needle-like martensite, exhibiting a sharp increase in microhardness up to 550 HV. Fracture occurred at the boundary between the fusion zone and the heat-affected zone of the base material, where stress concentration was observed. By adjusting the welding parameters and transition layer materials, the mechanical properties of the joints were improved, thereby achieving a reliable connection between diamond composite materials and the metal substrate. Full article